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Series Grinding Oil (30-55 HY-18 and 80 Pure Oil)
——Precise lubrication, protection, and intelligent manufacturing for the future——
1、 Product Core Concept
Super lubrication, intelligent precision control "- specially designed for high-precision honing processes, integrating nano anti-wear factors and dynamic temperature control technology, breaking through the performance limits of traditional oil products, and helping to improve efficiency in precision machining by more than 12%.
2、 Product Model and Positioning
Model 30-55 HY-18 80 Pure Oil
Applicable scenarios for precision machining of large, medium, and small parts (aperture ≤ 200mm), heavy-duty/ultra deep hole honing (aperture ≥ 200mm)
Core advantage: Strong low-temperature fluidity, suitable for high-speed working conditions, ultra-high adhesion, and resistance to extreme pressure impact
Suitable materials include cast iron, aluminum alloy, titanium alloy, quenched steel, stainless steel, and high-temperature alloys
3、 Disruptive technological breakthroughs
1. NanoGuard lubrication protective layer ?） ?
Technical principle: A 0.5 μ m molecular film is formed on the metal surface through nanoscale organic molybdenum compounds, reducing the friction coefficient to 0.02 (ASTM D5183 standard).
Actual test results: tool life extended by 40%, workpiece surface roughness Ra ≤ 0.1 μ m.
2. Intelligent temperature control response (ThermoSync) ?） ?
Dynamic adjustment: Automatically adjust the oil film strength within the range of 30 ° C~150 ° C to prevent dimensional deviation caused by thermal deformation.
Extreme operating conditions: The oil maintains stable lubrication performance even at a high temperature of 200 ° C.
3. EcoPure (Ecological Compatible Design) ?） ?
Biodegradation rate: ≥ 98%, reducing wastewater treatment costs by 60%.
4、 Performance parameter comparison
Kinematic viscosity (40 ° C) * * * cSt * * * cSt GB/T 265-1988
Flash point (open cup) ≥ 175 ° C ≥ 2150 ° C GB/T 3536-2008
Four ball test PB value (N) 1200 1800 GB/T 3142-2019
Corrosive (copper sheet, 100 ° C) Grade 1a Grade 1a GB/T 5096-2017
5、 Empirical Application Cases
Case 1: honing of turbine shaft and oil cylinder
Customer pain point: Oil film rupture during Inconel 718 high-temperature alloy processing leading to tool chipping.
Solution: Pure oil, continuous processing temperature increased to 180 ° C, tool wear rate reduced by 8%.
Case 2: Fine honing of automobile cylinder body
Customer requirement: The surface roughness of the alloy cylinder bore should be Ra ≤ 0.12 μ m.
Actual test data: The oil achieved Ra 0.08 μ m and the processing cycle was shortened to 45 seconds per piece.
6、 Operation Guide
1. Suggestions for configuring the circulatory system
Oil cleanliness: NAS level 7 or below, recommended to be equipped with a 10 μ m precision online filter.
系列絎磨油（30-55型 HY-18及80型 純油）?
——精準潤滑·保護·智造未來——?
一、產品核心理念?
“超能潤滑，智控精度”? ——專為高精度珩磨工藝打造，融合 ?納米抗磨因子? 與 ?動態(tài)溫控技術?，突破傳統(tǒng)油品性能極限，助力精密加工領域效率提升12%以上。
二、產品型號與定位?
型號? ?30-55型 HY-18? ?80型 純油?
適用場景? 大中小型精密零件加工（孔徑≤200mm） 重型/超深孔珩磨（孔徑≥200mm）
核心優(yōu)勢? 低溫流動性強，適合高轉速工況 超高粘附性，抗極壓沖擊
適配材料? 鑄鐵、鋁合金、鈦合金 淬火鋼、不銹鋼、高溫合金
三、顛覆性技術突破?
1. 納米級潤滑防護層（NanoGuard?）?
技術原理?：通過 ?納米級有機鉬化合物? 在金屬表面形成0.5μm分子膜，降低摩擦系數至0.02（ASTM D5183標準）。
實測效果?：刀具壽命延長40%，工件表面粗糙度Ra≤0.1μm。
2. 智能溫控響應（ThermoSync?）?
動態(tài)調節(jié)?：在30°C~150°C范圍內自動調節(jié)油膜強度，杜絕熱變形導致的尺寸偏差。
極端工況?：油品在200°C高溫下仍保持穩(wěn)定潤滑性能。
3. 生態(tài)兼容設計（EcoPure?）?
生物降解率?：≥98%，廢水處理成本降低60%。
四、性能參數對比?
運動粘度（40°C）*** cSt ****cSt GB/T 265-1988
閃點（開口杯） ≥175°C ≥2150°C GB/T 3536-2008
四球試驗PB值（N） 1200 1800 GB/T 3142-2019
腐蝕性（銅片，100°C） 1a級 1a級 GB/T 5096-2017
五、應用案例實證?
案例1：渦輪軸、油缸珩磨?
客戶痛點?：Inconel 718高溫合金加工時油膜破裂導致刀具崩刃。
解決方案?：純油，連續(xù)加工溫度提升至180°C，刀具損耗率下降8%。
案例2：汽車缸體精珩?
客戶需求?：合金缸孔表面粗糙度要求Ra≤0.12μm。
實測數據?：油品實現Ra 0.08μm，加工節(jié)拍縮短至45秒/件。
六、操作指南?
1. 循環(huán)系統(tǒng)配置建議?
油液清潔度?：NAS 7級以下，推薦配備10μm精度在線過濾器。
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